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CASE STUDY

Meet the ADXL150

A real, commercially shipped accelerometer from Analog Devices.

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A comb-like plate suspended from folded springs forms the inertial mass. Stationary polysilicon finger electrodes interleave with fingers on the moving mass, and the displacement between them is measured capacitively.

The die measures 1.94 mm × 1.94 mm, with an 8-signal-port sensor region of 753 µm × 657 µm.

INSIDE THE SENSOR CELL

Anchors, mass, and fingers

Anchor Fixes the spring structure to the substrate
Proof mass The suspended comb structure that moves
Position sense region 42 cells, measuring displacement
Self-test region 12 cells, electrostatically shake the mass to test it
The related ADXL-50 uses 3 sets of 2 µm-thick polysilicon fingers — 2 fixed, and 1 movable set suspended just 1 µm above the base.

SPEC SHEET

ADXL150 design specifications

Resonant frequency 24 kHz
Bandwidth 400 to 1000 Hz
Sensitivity 38 mV/g
Full-scale range ±50g
Supply voltage 4–6 V
Notice the resonant frequency (24 kHz) sits well above the bandwidth (up to 1000 Hz) — exactly the design rule from earlier.

WORKED EXAMPLE

Designing the springs

Geometry 2 µm poly thickness, 1.3 µm finger gap, 104 µm overlap
Capacitance ≈ 100 fF across 42 parallel sensor cells
Spring constant k ≈ 5.6 N/m from beam geometry (ADI measured 5.4 N/m)
Resonant frequency ≈ 24.7 kHz, from k and the proof mass
Quality factor ≈ 120, from air damping under the proof mass (Couette flow)
Hand calculations from beam bending and gas damping land within a couple percent of ADI's own measured numbers — the physics really does predict the chip.

BACK TO FABRICATION

Built with what you already know

Once the mechanical design is set, the ADXL150 is built with the same tools you learned in earlier units: deposition, patterning, CVD oxide and nitride, and a final metallization step — then released, just like a PolyMUMPs device.

⚙️ → 📈
Accelerometer design isn't a separate skill from fabrication — it's the same fabrication knowledge, aimed at a specific mechanical goal.

UNIT 20 STUDY COMPLETE

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Ready for the Fab Challenges?

You've covered Inside the ADXL150.