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DEFIBRILLATOR CAPACITORS

A heart-starting burst

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Typical ratings About 2โ€“6 kV, tens to a couple of hundred ยตF, roughly 150โ€“500 J
Construction Metallized polypropylene, self-healing, oil-filled or dry
Energy density Among the highest of any film capacitor, around 1โ€“2 J/cmยณ
Special needs Very low leakage for battery-powered units, and thousands of shots
Defibrillator capacitors push energy density hard because every cubic centimetre is carried by a person.

PULSE-POWER CANS

Kiloamps on command

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Typical ratings Tens to hundreds of kilovolts, peak currents up to hundreds of kiloamps
Construction Film/foil, oil-impregnated, extended foil and end spray, many sections in series
Priorities Low inductance, reversal tolerance and long shot life
Users Lasers, accelerators, Marx generators and research labs
Pulse-power cans trade size for brute current, low inductance and life.

DC LINK AND POWER FACTOR

Steady jobs, different stresses

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DC link Around 1 kV, hundreds to thousands of ยตF, smoothing the DC bus in inverters and drives
DC link priorities Very low ESR and ESL, high ripple current, long life
Power factor correction AC capacitors on factory power, rated in kVAR
PFC safety Self-healing film, a pressure interrupter that disconnects a swelling can, and a discharge resistor
Not every film capacitor is a pulse part; many run continuously for decades.

DESIGN CHALLENGE

Pick the construction

Read each job and choose the construction you'd build it with.

Match the construction to the duty: current, voltage, density and how it should fail.

WHO BUILDS THEM

Careers on a capacitor line

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Manufacturing engineer

Owns the process: yield, SPC, root cause, equipment and work instructions

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Test and reliability

Hipot, partial discharge, ring-down and life testing, plus failure analysis

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Design and applications

Turns a customer's voltage, energy and life needs into a capacitor

Everything in this course, from film physics to SPC, is the daily work of these teams.

UNIT 14 STUDY COMPLETE

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Ready for the Fab Challenge?

You've matched real capacitor designs to real jobs. Finish the last Fab Challenge to complete the course.