Thin filmThe semiconductor is deposited as a film a few tens of nanometers thick on glass or plastic
TemperatureIt has to be processed below what the substrate can survive, so no crystalline silicon
AreaDisplay glass is up to about 3 meters across, so the process covers a huge area cheaply
WhereEvery active-matrix display, plus X-ray detectors and electronic paper
TFTs trade mobility for area: they are slow, but there are billions of them on a wall-sized sheet.
THE PIXEL
A switch and a storage capacitor
ΔV = Ioff · T ÷ Cs
Each pixel has one TFT. A row line turns it on, the data line charges a small capacitor to the pixel voltage, then the TFT turns off and the capacitor must hold the voltage until the next refresh. Everything hinges on the off current: if the TFT leaks, the capacitor droops and the brightness sags. Low-leakage transistors let a display refresh much more slowly and save power.
A display pixel is a leaky capacitor, and the transistor is its valve.
FOUR SEMICONDUCTORS
Mobility, leakage and cost
Amorphous silicon is cheap and uniform but slow. Low-temperature polysilicon is fast enough to build driver circuits on the glass. Oxide semiconductors such as IGZO are in the middle on mobility and extremely tight on leakage. Organic semiconductors can be printed at low temperature on plastic, but are the slowest and least stable.
No single film is best at everything, so every display picks its compromise.
BEYOND DISPLAYS
What else TFTs do
Flexible electronicsPolyimide substrates let TFT circuits bend and fold, as in foldable phones
InstabilityBias stress shifts the threshold of a TFT, so pixels use compensation circuits to stay uniform
Large-area sensorsTFT arrays read out X-ray and fingerprint detectors, one pixel at a time
BiosensingTFTs with electrolyte gates are being developed as low-cost, large-area biosensors
The same field-effect sensing idea works in a film as well as in a wafer.
CHECK THE FILMS
Which thin-film transistor?
Amorphous for cheap and big, poly-Si for fast, oxide for leak-tight, organic for flexible.
UNIT 23 STUDY COMPLETE
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Ready for the Fab Challenge?
You've seen the transistor that is not cut from a wafer, and how its leakage decides the refresh rate of a screen.